Safety Audit of factories involved in hazardous processes and dangerous occurrences, has established itself in India. The entire credit goes to the 1987 amendments in the Factories Act, 1948 that we know as Chapter IVA prescribing provisions relating to hazardous processes.

It was the 1984 Bhopal disaster that took 16000 lives and crippled more than 500,000 people which prompted a serious review of existing safety enactments. Safety Audit has now become one of the spearheads to bring about a safe and healthy environment in industrial establishments.

In the years that has passed since the tragic Bhopal incident, the accident rate, the rate of dangerous occurrences and hazardous disasters have come down drastically. While the production and productivity are touching new heights with their graph always pointing upward, this achievement becomes more pronounced. The cut-throat globalization and competitiveness have changed the definition of accident from “freedom from risk or danger” to “acceptable level of risk”. But it is a complement to the statutory monitoring coupled with management’s concern that in spite of new dimensions achieved in risk taking activities; as are evident in upcoming technological achievements and, of course, in the inflating Guinness World of Records, we have not heard of any great misfortune or tragedy connected with industrial activity since 1984.

Safety audit begins with self-appraisal by an individual employee. He is encouraged to check his credentials against unsafe act committed knowingly or unknowingly. The factory carries out its internal safety audit since they are well aware that an accident or dangerous occurrence retard productivity adding to the loss whereas an accident free period has become a marked value-addition. They adhere to the golden principle of “A Penny Saved is A Penny Earned”. The society, too, has risen to an accident free environment. They have whistle blowers and Non-Government organizations armoured with the latest “Right to Information (RTI) Rules. Various statutory authorities in India are also equipped with state of the art hardware and software to monitor and identify any malpractices leading to accidents and dangerous occurrences. For instance, satellite imagery, at once, reveal where there is smoke in the sky and brown water gushing into streams and rivers.

External safety audits and internal safety audits have their own intrinsic qualities. An internal safety audit, carried out by a committee constituted from experienced experts of a factory, reveals most unhidden unsafe acts and unsafe conditions. After-all, the occupier and its employees know better than others about conditions in their factory. An external safety audit, carried out by experts constituted from other factories, academic professionals or those registered with the DGFASLI brings out a non-complacent, un-corrupted, perspective report coupled with benchmarked solutions and advice.

By far, the best kind of safety audit could only be carried out where both the in-house experts and expert guest blend together to review and improve a locus standi and modus operandi.

Under the guidance and umbrella of a periodic safety audit with religious follow-up measures, factories are inching slowly but steadily, towards a zero accident and zero pollution benchmark.

The objective of a comprehensive safety audit is to examine systematically and independently whether activities and related results conform to planned arrangements and whether these 먹튀검증 arrangements are implemented safely and effectively to achieve the organization’s written safety and health policy. The endeavor would be to collect independent information on the efficiency, effectiveness and reliability of the total health and safety management system and suggesting plans or corrective actions to improve upon. The objective is to examine each stage in the health and safety management system for measuring compliance with the controls, the organization has developed, with the ultimate aim of assessing their effectiveness and their validity for the future.

The objective is to carry our systematic critical appraisal of all the potential hazards involving man, machine and material which also embodies in itself plant services and method of operation. In general, the objective is to cover the examination and qualitative assessment of all facets of safety in every activity which includes research and development, design ad layout, occupational health and hygiene, environmental feature ad control, plant, product and process safety, employee and public safety. It involves a review of safety and health aspect in the production, technical operation, maintenance, clearance certificates, emergency procedures, job description, operating instructions, training, housekeeping, personal attitude, management-worker relationship, workers’ participation in health and safety matters etc.

The office of the Chief Advisor of Factories which is now called Director General, Factory Advice, Services and Labour Institute has brought out a comprehensive format to carry out a safety audit of a workplace/factory establishment. A specialist safety professional or team of safety experts may base their exercise on the below mentioned format. They may improvise upon to enrich it further. The safety audit report would be deemed to be complete if each an every points is reviewed and complemented with findings and expert advice for future course correction.

The Safety audit format is as under:



· Area of the site (site layout & area 10 Km radius drawing.

· Number of employees

· Products manufactured and capacity

· Meteorological data of the area


· Products made

· Process details (broad) with specific reference to hazardous steps/area